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DEVELOPMENT AND VALIDATION OF AN AUTOMATIC MANUFACTURING PROCESS FOR FIBERGLASS COMPOSITES

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SEPTEMBER 2023   -  Volume: 98 -  Pages: 451-455

DOI:

https://doi.org/10.6036/10739

Authors:

GARAZI GOENAGA GOICOECHEA
-
NATALIA GUTIERREZ PEREZ DE EULATE
-
MAITANE URRUTXUA ANDIA
- ARITZ ESNAOLA ARRUTI -
FRANCISCO JAVIER VALLEJO RASERO

Disciplines:

  • Industrial technology (INGENIERIA DE PROCESOS )

Downloads:   55

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Key words:
Desarrollo de procesos, proceso automático, fibra de vidrio, prepregs, curado UV, porosidad, módulo de flexión, resistencia a flexión, resistencia a cizalla interlaminar, PFC, contenido en fibra, control de proceso, control de propiedades, Process development, automatic process, fiberglass, prepregs, UV curing, porosity, flexural modulus, flexural strength, interlaminar strength, PFC, composite fibre content, process control, property control.
Article type:
COLABORACION/COLLABORATION DAMR
Section:
COLLABORATIONS

Fiberglass reinforced polymeric composites are ideal for various applications due to their mechanical properties and lightweight. However, nowadays many fiberglass reinforced composite manufacturing processes are manual, which makes it complicated for them to meet industrial requirements regarding the quality and reliability of the manufactured parts, limiting their applications. The development of automatic and digital processes lead to the reduction of manual labour and, as a consequence, the cost and variability of the process. Nevertheless, the industrial implementation of these automatic processes requires them to be economically affordable, flexible and simple. Therefore, the research work carried out has focused on the development of an automatic fiberglass composite manufacturing process able to produce composites with mechanical properties comparable to those obtained in conventional manufacturing processes. For this purpose, a two-stage manufacturing line has been developed: (i) the automatic manufacture of fiberglass and ultraviolet (UV) resin prepregs, and (ii) the compaction and curing of these prepregs. The process has been validated by measuring the physical and mechanical properties of the manufactured composites and comparing them to those obtained with hand lay-up and infusion processes.

Key Words: Automatic process, fiberglass, prepregs, UV curing, energy efficiency, productive efficiency.

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