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LEAN HEALTHCARE AND DMAIC TO IMPROVE THE OR SUPPLY PROCESS IN A PUBLIC HOSPITAL

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JANUARY-DECEMBER 2021   -  Volume: 9 -  Pages: [20 p.]

DOI:

http://dx.doi.org/10.6036/MN9986

Authors:

LUISA CAROLINA ROSAS HERNANDEZ - JORGE LIMON ROMERO - YOLANDA BAEZ LOPEZ - ARMANDO PEREZ SANCHEZ - DIEGO TLAPA MENDOZA

Disciplines:

  • Industrial technology (INGENIERIA DE PROCESOS )
  • Organization and management of enterprises (ORGANIZACIÓN DE LA PRODUCCIÓN )

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Received Date :   5 November 2020

Reviewing Date :   5 November 2020

Accepted Date :   18 December 2020


Key words:
Lean Healthcare, DMAIC, Waste Reduction, Efficiency, Sustainability, Reducción de desperdicio, Eficiencia, Sustentabilidad, Sostenibilidad, productividad
Article type:
ARTICULO DE INVESTIGACION / RESEARCH ARTICLE
Section:
RESEARCH ARTICLES

ABSTRACT:
With an increasing demand for quality of care and lower costs, hospitals are looking for industry-based methods to improve efficiency in their processes. This study aims to reduce waste in a public hospital in Mexico by improving the medical supply process for the operating room. To this end, a lean healthcare (LH) implementation following the DMAIC approach (Define-Measure-Analyze-Improve-Control) is carried out. We analyze the value stream of the supply process, including main surgical procedures and their related medical supplies, and identify different causes of inefficiency, which are evaluated and controlled through different tools, including a value stream map, Kanban, and the 5S program. As a result, five types of waste were reduced. Over-processing requests were reduced by 15.3%, defective identification numbers were reduced by 46.5%, redundant processing was improved by 94.8%, near 2.8% of the unnecessary inventory was reduced, and transportation waste was reduced by up to 16.7%. Finally, the lead-time for the main supplies was reduced by 33 days. This work demonstrates that LH and DMAIC are effective in reducing waste and are highly conducive to improving supply process in healthcare processes. Moreover, it provides practical insights for practitioners regarding the implementation of LH in public hospitals in developing countries.

Keywords: Lean Healthcare; DMAIC; Waste Reduction; Efficiency; Sustainability.

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